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Performance 1

Performance 1 is designed to manufacture the C-shaped steel components required to produce the roll formed sections needed to fabricate KeyTruss and Key Panel sections. 

Size and flange changes for sections from 2 ½” to 8” wide are accomplished by adjusting the width of the roll former with a manual crank wheel. As a result, profile change times are reduced by up to 90%.

The concept of this system is designed to maximize material output by eliminating changeover time and keeping the training time to a minimum.

Accuracy is increased and downtime minimized by using a gear box rather than a chain-driven system.

General Specifications

Material: Galvanized and Cold Roll Steel (CRS) 32 to 66 KSl

Gauges: from .025” (22 ga) to .075” (14 ga)

Tensile Strength: 32KSI to 66 KSl

Part Size: 2 ½” to 8” Cee Sections Studs and U Sections for Track

Flange size: 1 5/8” and 2” Studs

Line Speed: Variable depending on the punching patterns. Plain track may run up to 120 FPM

Approx. gross weight: 25,000 lbs includes De-coiler, Leveler, Punch Presses and Roll Former

rollformer illustration

Section Applications

Decoiler: Loads raw material coil on it’s arms and holds the coil, generates back tension while rotating. Hydraulically driven, dual decoiler, holds two coils of up to 6,000 pounds at all times.

Coil Leveler: Pinch rollers pull coil stock from decoiler, leveling rollers remove coil, then set and flatten the material.

Loop System: Synchronizes line speed to avoid tension or stretch of the material processed.

Feeder: Used to feed precise length of coil stock to the punch press or shear. Pulls material from loop and stops at desired pitch.

Width Wise Adjustable C Punch Presses: Pre-punchs coil stock, suitable for blanking, slight embossing, piercing, coining and perforation.

Rollformer: 11 stations duplex with split tooling. Horsepower: 30 hp

Runout Conveyor: 3000MM conveyor with max weight capability of 21 Kg.

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Rollformers in Action

cold formed steel